Continuous citrate‐capped gold nanoparticle synthesis in a two‐phase flow reactor

Spyridon Damilos, Ioannis Alissandratos, Luca Panariello, Anand N.P. Radhakrishnan, Enhong Cao, Gaowei Wu, Maximilian O. Besenhard, Amol A. Kulkarni, Charalampos Makatsoris, Asterios Gavriilidis*

*Corresponding author for this work

Research output: Contribution to journalArticlepeer-review

17 Citations (Scopus)

Abstract

A continuous manufacturing platform was developed for the synthesis of aqueous colloidal 10–20 nm gold nanoparticles (Au NPs) in a flow reactor using chloroauric acid, sodium citrate and citric acid at 95 oC and 2.3 bar(a) pressure. The use of a two-phase flow system – using heptane as the continuous phase – prevented fouling on the reactor walls, while improving the residence time distribution. Continuous syntheses for up to 2 h demonstrated its potential application for continuous manufacturing, while live quality control was established using online UV-Vis photospectrometry that monitored the particle size and process yield. The synthesis was stable and reproducible over time for gold precursor concentration above 0.23 mM (after mixing), resulting in average particle size between 12 and 15 nm. A hydrophobic membrane separator provided successful separation of the aqueous and organic phases and collection of colloidal Au NPs in flow. Process yield increased at higher inlet flow rates (from 70 % to almost 100 %), due to lower residence time of the colloidal solution in the separator resulting in less fouling in the PTFE membrane. This study addresses the challenges for the translation of the synthesis from batch to flow and provides tools for the development of a continuous manufacturing platform for gold nanoparticles. Graphical abstract[Figure not available: see fulltext.]

Original languageEnglish
Pages (from-to)553-567
Number of pages15
JournalJournal of Flow Chemistry
Volume11
Issue number3
DOIs
Publication statusPublished - Sept 2021

Keywords

  • Continuous manufacturing
  • Nanomaterials
  • Online analysis
  • Phase separation
  • Segmented flow

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